Production site 1

Name Type Q Machine motions Worktable surface (mm) Max. Workload (kg)
           
5-axis CNC milling center DMU80P duoBlock 1 x=800 x=800 z=800 D900x700 1200
           
CNC Machining center MC 100 VA Heidanhain TNC 430 M 1 x=1006 x=610 z=762 1080x580 1000
  VMC 600 Heidenhain TNC i530 1 x=600 x=410 z=520 840x420 500
           
Boring machines WHN 13.8 CNC Heidenhain TNC 426 CB 1 x=1250 x=3000 z=2000 v=1600 1800x1600 12000
  W 160 HA 1 x=6000 x=3000 z=1600 v=1250 4000x3550 12500
  W HN 13 4A 1 x=2000 x=2000 z=800 v=1600 1800x1800 12000
  WKV 100 4 x=1400 x=700 z=800 v=900 1000x1600 2000
  W 100 A 2 x=1250 x=1600 z=1120 v=900 1250x1250 3000
  WH 10 NC 1 x=1245 x=1100 z=1000 v=630 1000x1120 3000
  H 100 TH2 1 x=1250 x=1250 z=1120 1250x1250 3000
  W 9 1 x=800 x=1000 z=900 v=710 1000x1120 3000
  WHN 9B 1 x=1000 x=1250 z=900 1000x1120 3000
  W 75 1 x=1250 x=1250 z=800 950x950 3000
           
Milling machine FU 150-V/7 1 x=7000 x=1500 z=2500 7000x2500 254000
           
Flame cutting machine Plasmacutter 4520 Combi 1 Acetylene x=2000 y=4500 z=150 2000x4500  
     

Plasma x=2000 y=4500 z=25

 

    


Certificates Welding of railway vehicles and components according to EN 15085-2
  Certification level CL1 according to EN 15085-2
  TÜV Süd (TÜV South)
   
  Welding certificate EN ISO 3834-2:2005
  Issued by DVS Zert GmbH
   
  Welding Certificate EN1090-2:2008
  EXC3 according to EN1090-2
  135 - Metal active gas welding
  141 - TIG gas tungsten arc welding
  Material Group 1.1, 1.2
  according to CEN ISO/TR 15608 and EN 1090-2 (2018) table 2 and 3
  Issued by DVS Zert GmbH




Further technical possibilities / production sites

Production CNC and milling machines

 CNC MCV 2318
- 5 axis CNC machining center MCV 2318 
x-2300 y-1400 z-1050 – accuracy +/- 0,01 mm
   
- 3 axis CNC machining center ProfiMill 1000 EAGLE
x­1020 y-530 z-510 – accuracy +/- 0,01 mm
   
- FNG 40 CNC vertcal milling machine
x-500 y-250 z-400 – accuracy +/- 0,02 mm
   
- FNG 40 CNCA tool-room milling machine
x-1000 y-250 z-400 – accuracy +/- 0,02 mm
   
- Lathe SNC 20 CNC 
max. diameter 200 L- 800 – accuracy +/- 0,02 mm

 

Additional machinery and equipment
- Double-spindle milling machine WKV 100
x- 1400 y- 2000 z- 1000 – accuracy +/- 0,02 mm
 
- Tool-room milling machine
x-600 y-500 z-800 – accuracy +/- 0,05 mm
 
- Horizontal milling machine
x-800 y-400 z-1200 – accuracy +/- 0,02mm
 
- Universal centre lathe S32
max. diam. 300 L - 1000 – accuracy +/- 0,05 mm
 
- Universal centre lathe SN 63C
max. diam. 700 L - 1500 – accuracy +/- 0,05 mm
 
- Cylindrical grinding machine BUAJ 28
max. diam. 300 L - 1000 – accuracy +/- 0,01 mm
 
- Surface grinding machine BPH 320A
x - 800 y- 400 z-400 – accuracy +/- 0,01 mm
 
- Grinding machine for tool sharpening

 

Collaborative production options
- CMC 3-axis Haas VF3
x-1016 y-640 z-680 – accuracy +/- 0,01 mm
- 3D measuring center
x-4000 y-1400 z-1800
- Wire cutter
600x400 cut out height 400 mm
- EDM machining 
spark erosion 600x400x400
- Laser welding (possible at customer’s site)

Perfomance Measurements     Machine Pieces  
             
Turning Ø max. [mm] L max. [mm]        
  550 2000   CNC Drehbank 2  
  1000 800   CNC Karussell 2  
  650 5000   Konventionell 1  
  2000 500   Karussell 2  
             
Milling X [mm] Y [mm] Z [mm] Table [mm] Machine Pieces
Dilling 2000 1500 1500 3500x1500 NC-Bohrwerk 3
  7000 800 1000 800x8000 NC-Bohrwerk 1
  1100 800 900 1100x800 NC-Bohrwerk 1
  14000 3000 1000 bis 16 T. CNC 1
             
Grinding [mm] [mm] [mm]     Amount
Flat 1000 1000 200     1
Round Ø 300 2000        
Interior Ø 300 250        
           
Welding Method Materials      
  MIG-MAG Stahl      
  TIG ALU, Stahl, Edelstahl      
             
Plasma cutting X [mm] Y [mm] Thickness Table [mm] Machine Pieces
  3000 2000 50 3000x2000 PlasmaCutter 1
             
Laser X [mm] Y [mm] Thickness Table [mm] Machine Pieces
Aluminium 3000 2000 8 2000x4000 Bystar 4020 1
Steel 3000 2000 15 1500x3000 Bysprint 1
Stainless Steel 3000 2000 12      
             
Edging Thickness [mm] Lenght max. [mm] Thickness [mm] Length max. [mm]    
Aluminium 8 3000        
Steel 5 3000  5-10 2000    
Stainless Steel 5 3000  5-10 2000    
             

Sheet metal works

 (Additional)          
             
Performance Dimensions [mm] Thickness [mm] Material Machine    
             
Laser-Cutting 3000x1500 8 ALU LASER TRUMPF 3050    
    12 Stainless      
    20 Steel      
             
  2000x4000 12 ALU Laser Bystar 4020    
    20 Stainless      
    25 Steel      
             
Pressing 1250x2500 4   Finn-Power C5    
             
  2000x4000 6   Boschert    
             
Edging max. Length [mm] Force   Machine    
  4000 170 T   Safan    
  3230 130 T   Trumpf TruBend 5130    
  2250 85 T   Trumpf TurmaBend V85S    
             
Welding 1000x2000 bis 1000 Kg   MIG-MAG, TIG    
             
Powder coating 950x1900x4500